Daniel Moore
Stanford,KY
Summary
Tenacious, Methodical, Hardworking professional with 4 years of experience in a real world industrial setting. Proficient with a wide range of industrial controls electronics. A capable PLC programmer with a strong focus on safety and efficiency. Constantly seeking to improve upon a wide knowledge base, not afraid to try new technologies and methodologies. Recognized and promoted for innovative solutions to complex problems.
Overview
19
19
years of professional experience
Work History
PLC Technician
Berry Global
04.2019 - Current
- Worked in a highly Safety conscious environment utilizing LOTO (Lock-Out, Tag-Out) and verification of isolation.
- Created, modified, and performed troubleshooting of PLC Ladder Logic programs.
- Utilized Allen Bradley RsLinx Classic, RsLogix 5, RsLogix 500, RsLogix 5000, and Studio 5000.
- Built control panels for newly implemented equipment, or for modification of existing equipment.
- Upgraded existing Control Panels to utilize modern components.
- Maintained, modified, and performed troubleshooting on three FANUC robots implemented in an automation line controlled by Allen Bradley Compactlogix.
- Modified FANUC programs, and performed point Touch-Up.
- Read and utilized electrical schematics while troubleshooting
- Created electrical schematics for new panels
- Edited electrical schematics when modifying machinery.
- Installed and modified KEYENCE and SICK brand Light Curtains.
- Installed Safety Relays, Safety Rated Switches, and Safety Interlocks to meet industry standards.
- Participated in the migration of HMI programs to newer models, and different brands
- Modified existing HMI displays to provide relevant information and parameter adjustment to users and maintenance.
- Performed complex troubleshooting in challenging environments(i.e. No Schematics, No Wire labels, Messy Cabinets) for two different sites.
- Designed, Built, and Commissioned custom machinery to measure product while in production, and remove the operator from the line of fire.
- Maintained back-ups of all PLC programs, drive parameters, and HMI programs for two sites.
- Designed and installed control panels for corporate mechanical engineering projects.
- Commissioned and performed troubleshooting on various motor drives (SERVO, VFD, DC) with horsepower ranging from .5hp to 600hp.
- Experience with many brands and models of motor drives - Allen Bradley (Powerflex VFD and Servo), ABB (ACS series), Yaskawa (F7, A1000, GA800), Reliance (Flex Pack 3000), Control Technique, Emerson, Omron.
- Communicated with equipment suppliers to provide specs for designed equipment.
- Communicated with Management, Maintenance, Production, and Safety to produce controls solutions that met all of the various departments requirements.
- Utilized FreeCad to 3D model parts.
- Implemented 3D printing, which in combination with 3D modeling of parts, prevented excessive downtime from long lead times of parts.
- Utilized 3D printing to quickly prototype and iterate on ideas for parts and solutions.
- Maintained a strong drive for continuous learning.
Extrusion Operator
Berry Global
01.2017 - 04.2019
- Participated in a strong safety culture utilizing LOTO (Lock Out,Tag Out) procedures,
- Operated both Cast and Blown film extrusion lines to produce a wide variety of products.
- Maintained quality control by testing various parameters and making constant adjustments to the process.
- Provided feedback to management, and proposed solutions to problems occurring frequently during production, many of which were adopted.
Supervisor
UPS
10.2004 - 01.2007
- Supervised the operation of different areas within the UPS facility in Lexington, KY
- Maintained attendance and discipline records for all of the employees directly under me.
- Provided Positive feedback to employees who exceeded expectations, and provided training to employees who failed to meet expectations.
- Worked in close coordination with a large team of supervisors to keep operations operating smoothly.
- Utilized strong organizational skills to monitor volume flow and anticipate problems before they affected operations.
Education
Handling Tool Operation And Programming (J2P0310) -
Fanuc America Corporation
Rochester Hills, MI05.2022
OSHA 511 - Standards For General Industry -
Eastern Kentucky University
Richmond, KY06.2017
No Degree - Computer Science
Eastern Kentucky University
Richmond, KY05.2005
High School Diploma -
Lincoln County High School
Stanford, KY05.2004
Skills
- Controls System Design
- Control system troubleshooting and debugging
- PLC Programming - Allen Bradley RsLogix 5, RsLogix 500, RsLogix 5000, Studio 5000
- Microcontroller Programming in C, Circuit Python
- Computer Scripting and programming in C, Python, Visual Basic, and Basic
- HMI (Human Machine Interface) programming, and modification
- FANUC Robotics program modification, Tool and handling
- Creating, reading, and modifying Schematics
- Equipment monitoring
- Troubleshooting skills AC, DC, and mechanical
- Understanding of board level components
- Commission, Modification, and Troubleshooting VFD's and DC drives
- Working knowledge of many industry standard protocols (Ethernet, EtherCAT, MODbus, CANopen, DataHighway (DH), RS 232 Serial, RS 485 Serial, I2C, SPI
- Experienced with FreeCAD Parts, and Part Design Workbenches
- Control Panel Building
- Selection of parts and components to meet design requirements
- Integration of safety relays, safety interlocks, and safety switches to industry standard
- Organization of backups, projects, and task
- Commissioning of new equipment
- 3D Printing
- Kaizen Continuous Improvement
- Preventive maintenance program development
- Technical support and training
- Risk assessment and mitigation
- Communication and collaboration
- Adaptability and continuous learning
- Data acquisition and monitoring
Hobbies
- Breadboard Circuitry
- Python and C++ programming of microcontrollers for home projects.
- Soldering
- Designing custom motor control boards
Timeline
PLC Technician
Berry Global
04.2019 - Current
Extrusion Operator
Berry Global
01.2017 - 04.2019
Supervisor
UPS
10.2004 - 01.2007
Handling Tool Operation And Programming (J2P0310) -
Fanuc America Corporation
OSHA 511 - Standards For General Industry -
Eastern Kentucky University
No Degree - Computer Science
Eastern Kentucky University
High School Diploma -
Lincoln County High School
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