Summary
Overview
Work History
Education
Skills
Timeline
Generic

Michael Ballard

Lebanon

Summary

Results-driven Lead Extrusion Adjuster with expertise in safety compliance and equipment optimization. Proven ability to enhance production workflows and reduce downtime through effective training and process improvements. Have also helped in the running and safe operations of printing presses and warehouse operations.

Overview

29
29
years of professional experience

Work History

Lead Extrusion Adjuster

American Fuji Seal
Bardstown, KY
10.2002 - 06.2025
  • Monitored production processes to ensure adherence to safety and quality standards.
  • Adjusted machine settings for optimal performance and product specifications.
  • Conducted routine maintenance on equipment to minimize downtime and enhance efficiency.
  • Collaborated with team members to streamline production workflows and reduce waste.
  • Trained new operators on machinery operation and safety protocols, promoting a culture of safety.
  • Implemented process improvements that enhanced productivity and reduced manufacturing costs.
  • Adjusted equipment for new product line and performed troubleshooting to deliver quality in operations.
  • Measured extruded products to identify imperfections, adjusting controls to adhere to project specifications.
  • Assisted in training new employees on extrusion equipment operation, safety protocols, and company standards.
  • Participated in quality control audits, implementing corrective actions when necessary to maintain high-quality standards.
  • Maintained a clean and organized work environment, reinforcing safety guidelines to minimize accidents.
  • Completed product traceability, logs, and production reports to accurately document extrusion-related activities.
  • Communicated machine production and material process status with relief shifts and management.
  • Enhanced production efficiency by optimizing extrusion machine settings and ensuring proper material feed.
  • Leveraged technical skills in troubleshooting machine issues to minimize downtime and maintain production efficiency.
  • Adjusted machine parameters based on product specifications or customer requests to ensure optimal results were achieved consistently.
  • Reduced downtime for maintenance by performing routine equipment inspections and preventative measures.
  • Followed formulas in weighing resins and other chemicals to maintain productivity requirements.
  • Changed out screens, dies, and inserts to fit different production needs.
  • Took apart machinery, cleaned parts, and replaced damaged or worn out components.
  • Interpreted and followed production orders to maintain compliance with production standards and unique product specifications.
  • Started up and ran extrusion lines producing wide range of products for [Type] industry OEMs.
  • Ran pelletizers and slitters to produce material needed for the production of finished products.

Printing Press Operator

American Fuji Seal
Bardstown, KY
06.2001 - 10.2002
  • Operated printing press machinery to produce high-quality labels and packaging materials.
  • Monitored production processes for quality assurance and adherence to specifications.
  • Conducted routine maintenance on equipment to ensure optimal performance and minimize downtime.
  • Trained new operators on safety protocols and machine operation procedures.
  • Helped maintain Flexo, Offset, and Rotogravure press operations

Construction Laborer

R & P Industrial Chimney Co.
Nicholasville, KY
11.1997 - 06.2001
  • Reconstruction tasks efficiently.
  • Assisted in the installation of manufacturing chimney systems, ensuring adherence to safety standards in accordance with OSHA and EPA regulations
  • Collaborated with team members to maintain a clean and organized job site.
  • Followed blueprints and specifications to accurately execute construction plans.
  • Pressure washed and cleaned industrial chimneys.
  • Tuckpoint and concrete repair of industrial chimney.
  • Demolition and teardown of industrial chimneys and similar structures.
  • Painting and repair of industrial chimneys, water tanks, and other high elevation objects

Cooper

Independent Stave Company
Lebanon, KY
11.1996 - 05.1997

Diagnosed and repaired leaks in barrels, enhancing reliability and safety for distillery operations.

Printer Repair Technician

GMP Technical
Louisville, KY
09.1996 - 11.1996
  • Conducted regular maintenance on printing equipment, reducing machine downtime and ensuring continuous operation.
  • Resolved technical printing issues rapidly, minimizing impact on project timelines.

Education

High School Diploma -

Marion County High School
Lebanon, KY
05-1996

Skills

  • Certified ISO 9001 trained auditor
  • 4 year summer workshop through Virginia Tech on workplace problems and solutions Classes in FMLA law, Worker Compensation law, S & A laws, Production
  • 4 year summer workshop though Pittsburgh University on Leadership Classes on leadership qualities, speech writing, speech giving, oral presentation, leadership qualities
  • Editor in Chief for the Local 1241 newsletter
  • On the PAC committee for the USW
  • On the Next Generation committee for the USW
  • On numerous workplace safety committees
  • previously certified in CPR and workplace safety procedures
  • previously fork lift and small machinery certified
  • previously confined space entry certifiied

Timeline

Lead Extrusion Adjuster

American Fuji Seal
10.2002 - 06.2025

Printing Press Operator

American Fuji Seal
06.2001 - 10.2002

Construction Laborer

R & P Industrial Chimney Co.
11.1997 - 06.2001

Cooper

Independent Stave Company
11.1996 - 05.1997

Printer Repair Technician

GMP Technical
09.1996 - 11.1996

High School Diploma -

Marion County High School
Michael Ballard