Summary
Overview
Work History
Education
Skills
Key Project Highlights
Timeline
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Samuel Cline

Cynthiana

Summary

Manufacturing professional with expertise in tooling design, process optimization, and continuous improvement within high-volume automotive environments. Skilled in leading projects that enhance operator efficiency and safety through innovative solutions. Proficient in utilizing CAD software to develop custom fixtures and support production engineering initiatives.

Overview

10
10
years of professional experience

Work History

Smooth Motion Kaizen Team Leader - Special Projects Group

Toyota Motor Manufacturing Kentucky
Georgetown
03.2023 - Current
  • Recognized with a 2nd Place North America Kaizen Award for designing and implementing an innovative 3D-printed tooling solution that improved manufacturing performance and process efficiency.
  • Led manufacturing improvement projects that enhanced process efficiency, ensured production readiness, and optimized operational performance in high-volume automotive manufacturing.
  • Developed manufacturing solutions through hands-on troubleshooting and root cause analysis, applying continuous improvement methodologies.
  • Designed and fabricated custom jigs, fixtures, and tooling solutions to enhance operator efficiency, improve ergonomics, and ensure process consistency.
  • Collaborated directly with Production Engineering, maintenance, and production teams to support new model launches, process implementation, and equipment modifications.
  • Utilized AutoCAD and Autodesk Inventor to support tooling concepts, fabrication layouts, and process improvements.

Team Leader

Toyota Motor Manufacturing Kentucky
Georgetown
05.2020 - 03.2023
  • Led production teams to optimize workflow and uphold quality standards.
  • Implemented process improvements to enhance productivity and reduce waste.
  • Facilitated team meetings to align production goals and resolve challenges.
  • Collaborated with management to align team objectives with company initiatives.
  • Trained new team members on safety protocols and operational procedures.
  • Cultivated a positive work environment that encouraged teamwork among members.

Production Team Member

Toyota Motor Manufacturing
Georgetown
03.2016 - 05.2020
  • Operated assembly line machinery to enhance vehicle production efficiency.
  • Collaborated with team members to consistently achieve production goals.
  • Trained new employees on operational procedures and safety protocols to ensure compliance.
  • Followed standard operating procedures to ensure compliance with company guidelines.
  • Maintained a clean and organized work environment to enhance safety.

Education

High School Diploma -

Mingo Central Comprehensive High School
Delbarton, WV

Skills

  • Production Engineering Support
  • New Model Launch
  • Continuous Improvement / Kaizen
  • Process Optimization
  • Tooling & Jig Design
  • Line Speed & Cycle Time Improvement
  • Root Cause Analysis
  • Manufacturing Process Development
  • Cross-Functional Team Leadership
  • Safety & Ergonomic Improvements
  • 3D Printing / Additive Manufacturing
  • AutoCAD
  • Autodesk Inventor
  • Fabrication & Prototype Development
  • Standardized Work Development
  • Troubleshooting & Problem Solving
  • Manufacturing Fabrication Processes
  • Lean Manufacturing Principles
  • Microsoft Office Suite
  • OSHA 10 certified
  • TCSR Trained
  • COHE Trained

Key Project Highlights

  • North America Kaizen Award Project, Designed and developed a custom 3D-printed manufacturing solution to address a production/process issue. Implemented tooling improvement that enhanced operational efficiency and earned 2nd Place Kaizen Recognition across Toyota North America. Collaborated with cross-functional teams to validate and implement the solution in production.
  • New Model Launch Support, Supported launch readiness activities including tooling modifications, process changes, and production support for new vehicle programs. Assisted Production Engineering with troubleshooting and process stabilization during launch phases.
  • Line Speed Optimization, Participated in line speed increase projects by evaluating process bottlenecks, implementing tooling/process improvements, and supporting production validation activities.

Timeline

Smooth Motion Kaizen Team Leader - Special Projects Group

Toyota Motor Manufacturing Kentucky
03.2023 - Current

Team Leader

Toyota Motor Manufacturing Kentucky
05.2020 - 03.2023

Production Team Member

Toyota Motor Manufacturing
03.2016 - 05.2020

High School Diploma -

Mingo Central Comprehensive High School
Samuel Cline