Zachary Currans
Bowling Green
Summary
Accomplished Automation Specialist with expertise in developing strategies that enhance manufacturing processes, previously at Howa. Skilled in PLC troubleshooting and effective communication, driving operational efficiency and quality improvement. Proven track record in project management and team collaboration, achieving a 20% increase in output quality through innovative automation solutions.
Overview
16
16
years of professional experience
2
2
Certifications
Work History
Automation Specialist
Howa
Bowling Green
10.2025 - Current
- Developed automation strategies for manufacturing processes at Howa, increasing output quality.
- Configured third-party applications for process automation, streamlining workflows.
- Collaborated with cross-functional teams to define automation requirements and goals.
- Trained staff on automation tools and best practices, improving operational efficiency.
- Completed projects by meeting deadlines and adhering to budget constraints.
- Organized and facilitated communication between suppliers, contractors, and departments.
Maintenance Specialist III
Bowling Green Metalforming
06.2021 - 06.2025
- Conduct preventive maintenance on motors, pneumatic tools, conveyor systems, and production machines on scheduled and a non-scheduled basis.
- Conducted maintenance, troubleshooting, and repair of plant pneumatics, hydraulics, and electric systems, including PLC systems and machine network devices (Ethernet/IP Network); performed robotic repair, maintenance, and assembly to ensure operational efficiency.
- Implemented new processes that enhanced productivity and reduced downtime.
- Executed installation and repair of new manufacturing equipment, establishing maintenance schedules to maximize equipment lifespan.
- Managed inventory of tools and parts for efficient maintenance operations.
- Perform startup and maintenance on any new production lines implemented.
- Collaborated with team members to troubleshoot complex mechanical problems effectively.
- Assisted in training new hires on maintenance procedures and safety protocols.
- Coordinated with vendors for timely procurement of parts and supplies needed for repairs.
Millwright
WestRock
Bowling Green
02.2021 - 06.2021
- Executed mechanical repairs on production equipment and machinery to ensure operational efficiency.
- Fabricated replacement parts and repaired broken or worn components through welding, grinding, and machining.
- Trained junior millwrights on best practices and procedures to enhance team skill set.
- Utilized rigging, hoists, and equipment to relocate heavy machinery and facilitate installations.
- Read diagrams and schematic drawings to determine work procedures.
- Maintained accurate records of maintenance activities and repairs performed.
- Followed safety protocols to minimize workplace hazards during operations.
- Ensured safety regulations were followed while performing tasks.
- Ensured work area was clean and safe to promote a healthy work environment.
Maintenance Specialist II
Emerson Climate Technologies
01.2019 - 01.2021
- Preventive maintenance and daily operation on Scrubber, Sweeper, JLG lifts, Forklifts, and Tractors.
- Responded to breakdowns and repaired equipment in diecasting, press, CNC lathes, and winding assembly room.
- Maintained cleanliness and proper fluid levels in presses and diecasting hydraulic tanks, while testing for lube breakdown.
- Greased HPU motors and fittings; changed filters to ensure optimal equipment performance.
- Managed purchasing and oversight of fluid maintenance, ensuring compliance with safety standards.
- Oversaw plant waste management, including wastewater treatment and hazardous material disposal, adhering to federal and state regulations.
Team Lead-Maintenance Tech I
Bowling Green Metalforming
10.2015 - 01.2019
- Coordinated installation and repair of manufacturing equipment, minimizing production downtime.
- Executed troubleshooting and repair of plant pneumatics, hydraulics, robotic, and electric systems.
- Conduct preventive maintenance on electrical and nonelectrical equipment.
- Implemented new processes to enhance productivity and reduce downtime.
- Maintained inventory of tools, parts, and materials to ensure operational readiness.
Deputy
Warren County Regional Jail
09.2013 - 10.2015
- Assisted US Marshall Service in protecting and transporting Federal inmates across state lines, ensuring compliance with security protocols.
- Managed inmate crews for maintenance, repair, and construction projects, contributing to facility upkeep and operational efficiency.
- Supervised daily operations to maintain safety and security in the facility.
- Developed strong relationships with staff and inmates to promote adherence to safety protocols and enhance overall facility safety.
- Conducted inmate searches to ensure compliance with regulations and policies.
- Collaborated with law enforcement during inmate processing and transport activities.
- Trained new deputies on procedures, protocols, and emergency response techniques.
- Assisted in emergency situations by implementing lockdown procedures effectively.
- Provided support to Sheriff's Office staff members in the performance of their duties.
Maintenance
Houchens Industries Inc. IGA
Bowling Green
03.2011 - 10.2013
- Stocked produce shelves with fresh fruits and vegetables daily.
- Organized products on shelves to enhance customer access and visibility.
- Restocked inventory to maintain optimal product levels throughout the store.
- Assisted in unloading delivery trucks, ensuring proper handling of merchandise.
- Prepared a variety of fruits for customer orders and displays.
- Followed safety guidelines to ensure safe food handling practices.
- Packaged various cuts of meat according to company standards and specifications.
- Ensured accurate labeling of packages with weight, price, and expiration date.
- Managed cash transactions, ensuring accurate daily deposits and reconciliations.
- Resolved customer complaints, addressing issues promptly to maintain satisfaction.
Inventory Management Specialist
Fruit of the Loom
Bowling Green
01.2010 - 02.2011
- Conducted physical inventory counts and reconciled discrepancies with computer-generated reports.
- Investigated discrepancies between physical counts and computerized records.
- Participated in monthly cycle count processes to ensure accuracy of current inventories.
- Created strategies to enhance inventory control procedures.
- Proposed process improvements to minimize waste and boost productivity.
- Developed and maintained accurate records of incoming and outgoing shipments.
- Inspected storage areas for safety hazards and implemented corrective measures.
Education
Bachelor Degree - Aquatic Biology
Western Kentucky University
Bowling Green, KY01-2014
High School - High School Diploma
Benjamin Russell High School
Alexander City, AL01-2010
Skills
- Automation strategies
- Control systems
- PLC troubleshooting
- Robotics programming
- Technical troubleshooting
- Production troubleshooting
- Project management
- Project coordination
- Project oversight
- Six sigma
- Problem solving
- Team collaboration
- Effective communication
Hobbies and Interests
Playing the guitar.
Getting on the court with a basketball.
Catching as many fish as i can.
Spending time with my family.
Family Status
Single
Languages
Spanish
Limited
Certification
Forklift/Scissor Lift/Aerial lift certified
Timeline
Automation Specialist
Howa
10.2025 - Current
Maintenance Specialist III
Bowling Green Metalforming
06.2021 - 06.2025
Millwright
WestRock
02.2021 - 06.2021
Maintenance Specialist II
Emerson Climate Technologies
01.2019 - 01.2021
Team Lead-Maintenance Tech I
Bowling Green Metalforming
10.2015 - 01.2019
Deputy
Warren County Regional Jail
09.2013 - 10.2015
Maintenance
Houchens Industries Inc. IGA
03.2011 - 10.2013
Inventory Management Specialist
Fruit of the Loom
01.2010 - 02.2011
Bachelor Degree - Aquatic Biology
Western Kentucky University
High School - High School Diploma
Benjamin Russell High School